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Air India grounds a Boeing 787 after a critical fuel switch defect reappears, reviving memories of the deadly 2025 crash and questioning the safety of the Dreamliner fleet.

The ghost of the Ahmedabad crash has returned to haunt the skies. Air India has grounded a Boeing 787-8 Dreamliner after a pilot reported a chillingly familiar defect: the fuel control switch moving uncommanded to "cut off."
This is not a minor technical snag. It is a potential death sentence. In June 2025, this exact mechanical failure caused the engines of an Air India jet to shut down seconds after takeoff, killing 260 people. For it to happen again, less than a year later, on a flight from London to Bengaluru, suggests a systemic failure that Boeing has yet to resolve. The pilot’s vigilance saved hundreds of lives this time, but the aviation world is now asking: how many ticking time bombs are currently flying?
The mechanics of the failure are terrifyingly simple. The fuel control switch, which dictates whether the engine receives fuel, is supposed to lock into the "RUN" position. Reports indicate that on this grounded jet, the switch slipped. If this happens mid-flight or during the critical takeoff phase, the engine starves and dies. That a pilot had to physically flag this defect after landing speaks volumes about the fragility of the automated systems we trust.
Boeing’s response—"supporting the review"—is the standard corporate holding statement. But behind closed doors in Seattle, panic must be setting in. The Dreamliner was supposed to be the future of aviation; instead, it is becoming a liability. The grounding of this single jet has triggered a fleet-wide inspection, but passengers are right to wonder if an inspection is enough.
Air India is in damage control mode, prioritizing "safety." But the reality is that they are operating a fleet that has killed before and tried to kill again. The Indian aviation regulator (DGCA) must now make a hard choice: ground the entire fleet and cripple national connectivity, or keep flying and pray the switches hold.
For the traveler, the magic of flight is being eroded by the fear of the machine. When you board a Dreamliner today, you are trusting a plastic switch not to vibrate into the "off" position. That is a gamble no passenger should have to take.
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